Fermentation Microbiology (FM) | Applied Microbiology
Microbiol. Biotechnol. Lett. 2024; 52(2): 152-162
https://doi.org/10.48022/mbl.2312.12013
Dandy Yusuf1*, Raden Haryo Bimo Setiarto1, Andi Febrisiantosa2, Angga Maulana Firmansyah2, Taufik Kurniawan2, Ahmad Iskandar Setiyawan2, Rina Wahyuningsih2, Tri Ujilestari2, Satyaguna Rakhmatulloh3, and Heni Rizqiati4
1Research Centre for Applied Microbiology, National Research and Innovation Agency (BRIN), Jakarta-Bogor Street Km 46, Soekarno Science Centre, Cibinong 16911, West Java, Indonesia
2Research Center for Food Technology and Processing, National Research and Innovation Agency (BRIN), Yogya-Wonosari Street Km 31,5 Playen, Gunungkidul 55861, Yogyakarta, Indonesia
3Department of Animal Products Technology, Faculty of Animal Science, Universitas Gadjah Mada, Fauna Street No. 3, Bulaksumur, Yogyakarta 55281, Indonesia
4Department of Agriculture, Faculty of Animal and Agricultural Sciences, Diponegoro University, Tembalang Campus, Semarang 50275, Indonesia
Correspondence to :
Dandy Yusuf, mr.dandyyusuf@gmail.com
The microbial starter used to produce kefir beverages, kefir grain, contains a microbial exopolysaccharide called kefiran. Kefir grain consisting of water-insoluble polysaccharides, proteins, and fats, which can be applied as a multi-functional biopolymer. The mass of kefir grain can increase in the fermentation process of Kefir, but it is considered very slow. The purpose of this research is to study the impact of ammonium sulfate supplementation and yeast extract on reconstituted skim milk to increase the mass kefir grain and physical properties of kefiran. Results showed that the ammonium sulfate-supplemented substrate increased the mass of kefir grain by 547% in 14 days, with the condition that the substrate must be renewed every 2 days. Refreshing the substrate is considered one of the important factors. Supplementation on substrate did not appear to affect the viability of bacterial and yeast cells. Kefir grain produced from supplemented substrate also yields better thermal stability properties and has more functional groups than without supplementation. Two Lacticaseibacillus rhamnosus (RAL27 and RAL43) and one Limosilactobacillus fermentum (RAL29) were found to produce EPS. The three isolates also showed good skim milk fermentation ability after purification from kefir grain. The kefir grain produced in this study has the potential for wider application. This study also showed that kefir grain can be adjusted in quantity and quality through fermentation substrate engineering.
Keywords: Fermentation, kefir, kefiran, exopolysaccharide
Kefir is a fermented milk drink that involves several groups of microorganisms at once. The microorganisms involved include lactic acid bacteria, acetic acid bacteria, and yeast. These three groups of microorganisms live in a semi-solid matrix called kefir grain. Kefir grain is a starter that can be used repeatedly to produce kefir. In general, kefir grains increase their weight with subcultures in milk due to the increase in microorganism biomass and an increase in the amount of matrix that is composed of protein and microbial exopolysaccharide (EPS). Microbial EPS from kefir is then referred to as kefiran because it is different from other microbial EPS.
Kefir grain consists of water-insoluble polysaccharides, proteins, and fats. The physical characteristics of kefir grain are yellowish white, granule-shaped with a diameter of 2−15 mm, semi-solid texture, which is a gluco-galactan type EPS with glucose and galactose branch chains with a weight of about 10.000 kDa. Kefiran is a branching hexa- or hepta-saccharide repeating unit, according to its chemical components. It is made up of conventional penta-saccharide units to which one or two sugar residues are randomly connected. It has a backbone consisting of (1→6)-linked Glucose, (1→3)-linked Galactose, (1→4)-linked Galactose, (1→4)- linked Glucose and (1→2, 6)-linked Galactose, with branches attached to the O-2 of the Galactose residue and Glucose residues located at the ends of the structure [1]. The glycosidic bond diversity of kefiran is resistant to enzymatic degradation [2]. Lactic acid bacteria (LAB) are strongly suspected as a producer of EPS that form kefiran. Fujisawa
The mass of kefir grains, which contain kefiran, increases very slowly in the fermentation process, under general conditions only increasing by about 5−7% every 24−48 h [15]. However, studies have reported that kefir grain mass gain can be accelerated by adjusting the quality and quantity of nutrients in the substrate. Kefir grain mass can increase up to 500% after 20 days with substrate engineering and fermentation processes [16, 17]. Increasing kefir grain mass is thought to be possible with skim milk enriched with minerals and/or vitamins such as yeast extract and urea [15]. Another study by Harta
After modifying the medium with the aim of increasing kefir grain production, it is necessary to analyze the effect on the characteristics of the Kefiran. This is increasingly important to determine the direction of proper utilization or application. The results of the study explained that generally EPS of lactic acid bacteria are used mainly in fermented milk technology may consist of glucose, fructose, galactose, rhamnose, xylose, mannose [20] in different compositions. Monosaccharides and the presence of various functional groups in kefiran can be identified by FT-IR through the observation of the presence of hydroxyl groups [6, 21, 22]. In addition, characterization of kefiran can also be carried out on polymer kefiran through thermal analysis techniques. One method that can be used is differential scanning calorimetry. Through this analysis, an explanation will be obtained that shows the characterization of the thermal properties and transitions of a polymer [22]. Kefiran also shows a homogeneous morphology with porous and a sponge-like structure when viewed with an electron microscope, which explains the high-water holding capacity [21]. The different characteristics of the kefiran set it apart from other common materials because of its unique microstructure [21]. Due to the above explanations, the purpose of this research is to study the impact of ammonium sulfate supplementation and yeast extract on reconstituted skim milk to increase the mass kefir grain and physical properties of kefiran.
Kefir grains were obtained from a home industry in Bandung, Indonesia. Kefir grain in fresh condition or just separated from milk media before delivery, put in a cool box with a temperature of 4−10℃ and stored in the refrigerator before analysis. Kefir grains were activated by adding 50 g of kefir grain to 500 ml pasteurized reconstitute skim milk (15%) in Erlenmeyer flask and incubated at 25 ± 2℃ for 24 h. The grains were separated with a sterile 710 μm aperture sieve, reinoculated into fresh pasteurized reconstitute skim milk, and reincubated again at 25℃ ± 2℃ for 24 h. After two cycles of kefir grain activation process, the grains were considered ready for experiment.
Three separate duplicate trials were carried out using sterile 1 L Erlenmeyer flask prepared with 1 liter of either one of the following substrate types: skim milk (S); skim milk + yeast extract (SYE); skim milk + ammonium sulfate (SAS); and skim milk + yeast extract and ammonium sulfate (SYEAS). Skim milk were used at concentration 15% (w/v; NZMP, New Zealand) and both yeast extract (Pronadisa, Spain) and ammonium sulfate ((NH4)2SO4; Merck, Germany) were used at concentrations of 2% (w/v). Each customized substrate was inoculated with 15 g kefir grains then incubated at room temperature (25−30℃) for 14 days, which every 48 h, substrate was replaced.
The enumeration, screening, and isolation of predominant lactic acid bacteria and yeast was referred to Yusuf
The method was referred to Schoevers
%Moisture = ((Mass initial − Mass dried) ÷ Mass initial) × 100
%Total solids = (100 − %Moisture)
FE-SEM experiments refers to Martins
FTIR experiments refers to Martins
DSC experiments refers to Radhouani
Purification and physicochemical identification of isolates refers to the research of Yusuf
The method is based on Oleksy-Sobczak and Klewicka [26] with some adjustments. The isolate, which produced EPS, were tested on liquid EPS selection medium (ESM), namely MRS agar containing 20 g/l sucrose. The medium was streaked with LAB isolates and incubated at 30℃ for 2 to 3 days. After incubation, slimy colonies were determined.
The DNA extraction process was performed using GF- 1 Bacterial DNA Extraction Kit (Vivantis Technologies Sdn Bhd, Malaysia). DNA purity and concentration analysis was performed using Nanodrop ND-1000 spectrophotometer (Thermo Fisher Scientific, USA). PCR amplification was performed in 20 μl volumes containing 10 μl of Promega Go Taq Green Master Mix 1x (M7122, Promega Corporation, USA), which contains Taq DNA polymerase, dNTPs, MgCl2, and reaction buffers; 1 μl of each primer 27F (5-AGAGTTTGATCCTGGCTCAG-3') and 1495R (5'-CTACGGCTACCTTGTTACGA-3') at a concentration of 0.5 μM each; 1 μl of DNA template (>150 ng); and 7 μl of nuclease free water (NFW; P1193, Promega Corporation). The amplification process was performed using an Applied Biosystems 2720 Thermal Cycler (Applied Biosystems, USA) with the following conditions: 1 cycle at 95℃ for 5 min; 35 cycles at 95℃ for 1 min, 58℃ for 2 min, and 72℃ for 2 min; and 1 cycle at 72℃ for 10 min [27]. The PCR products obtained were then separated by gel electrophoresis (90V, 45 min) using 2% agarose gel in 1x TAE buffer, followed by staining using ethidium bromide. The PCR results were then sequenced using the Sanger method and then the results were analyzed by comparing the sequences stored in the NCBI GenBank database.
The method is based on Yusuf
Total acid analysis was performed using the acid-base titration principle (AOAC 1995). A total of 10 ml of sample in an erlemeyer was added with three drops of 1% phenolphtalein indicator. The sample was then titrated with 0.1 N NaOH. The titration was stopped if the color turned pink. Percent total acid is calculated by the formula: Total lactic acid (%) = (NaOH volume × NaOH normality × 90 × 100) ÷ (sample volume × 1000).
The observation showed that the mass of kefiran increased significantly with the supplementation of 2% (w/v) ammonium sulfate and yeast extract in reconstituted skim milk (Fig. 1). Kefiran mass increased by 5−13 g after 2 days of incubation. The highest increase was in SYEAS substrate which increased by 13 g and SAS which increased by 8 g. After 6 days or 3 substrate changes, the significant effect of ammonium sulfate began to be seen, which increased the mass of Kefiran by an average of 10 g per 2 days.
Overall, in 14 days of incubation and 7 times substrate changes, the weight of Kefiran on substrate supplemented with AS increased by 547%, not significantly different from substrate supplemented with a combination of AS and YE, which increased by 540%. Whereas in the YE-supplemented substrate, the results showed an increase in kefiran mass of 140% and this was not significantly different from the un-supplemented reconstituted skim milk substrate, which was 153%. With these results, it can be seen that AS supplementation is essential, for the purpose of increasing Kefiran mass. Periodic substrate changes every 24−48 h are thought to be the key to accelerating kefir grain production. Substrate replacement also causes the fulfillment of kefir grain microbial nutrition. This result is in line with research reported by Schoevers and Britz [16] and Harta
In line with the above results, previous studies have reported that the production of kefiran can be done by modifying the fermentation substrate [16−18]. The addition of SA and YE is actually an effort to modify the substrate to affect the availability of organic and inorganic nitrogen sources. Wang and Bi [28] reported that the yield of kefiran in the MRSL was increased by 1.64 g/l and 0.69 g/l when YE and AS were added, respectively. Meanwhile, Zajsek
Moisture content of kefir grain in SYE, SAS, and SYEAS media is in the range of 78−83%. While the solid content is around 17−27%. While kefir grain cultured on S media, which can be referred to as normal grain, the moisture content is 85.5% and solid content 14.5%. The moisture content value of normal kefir grains has been published by Schoevers
The results showed that substrate supplementation did not affect the growth of LAB and yeast groups. As shown in Table 1, the number of LAB and yeast colonies is relatively the same in each substrate tested. The majority of bacteria and yeast groups are thought to utilize SAS and SYE as a source of nutrients and produce certain metabolites, such as gluco-galactan which forms Kefiran. The difference in the weight of Kefiran produced should be expected to be influenced by the presence of species that have the ability to produce EPS or gluco-galactans. These species are thought to live in the kefiran tested, but the ability to grow may differ in a medium. For this reason, further research is needed to isolate and identify EPS-producing species. This is reinforced by the results of other studies that report
Table 1 . Total colonies of lactic acid bacteria and yeasts on different substrate.
Substratea | Total colony (CFU/ml) | |
---|---|---|
Lactic acid bacteria | Yeasts | |
S | 2.12 × 108 | 1.04 × 107 |
SYE | 0.43 × 108 | 2.07 × 107 |
SAS | 1.65 × 108 | 1.90 × 107 |
SYEAS | 1.15 × 108 | 2.48 × 107 |
aS = Skim; SYE = Skim and yeast extract; SAS = Skim and ammonium sulphate; SYEAS = Skim, yeast extract, and ammonium sulphate.
Fig. 2 shows the characteristics of kefiran from substrate added with yeast extract and ammonium sulphate, which is covered by many microorganisms in the form of
FTIR analysis was performed to characterize and identify the fundamental groups present in Kefiran. The results obtained in Fig. 3 show that there are bands at 3279/cm and 1629/cm corresponding to O-H hydroxyl groups in the constituent sugar residues. It is critical to emphasize that the reactive functional groups in polysaccharides allow them to be easily modified, which is critical for medical applications. Furthermore, hydrogels may be made fast and easily, making them ideal candidates for tissue engineering and regenerative medicine. The CH2 and OH groups are connected with the band around 1400/cm. The region 1100−1150/cm has demonstrated high absorption, which is typical of C-O-C stretching and alcohol groups in carbohydrates. The presence of bands at 900/cm shows configuration as well as glucose and galactose vibrational modes. These bands confirm that the compounds obtained are polysaccharides. The use of polysaccharides in tissue engineering is highly dependent on their physical behavior in addition to their chemical features [21, 31]. The graph's regions allow for the identification of more specific functional categories. Region 1 (3500−3000/cm) contains the band linked with the saccharidés hydroxyl group. Bands associated with symmetric and asymmetric extension of C-H bonds in methyl (CH3) and methylene (CH2) groups can be seen in area 2 (3000−2800). In area 3, O-H bond bending linked with water molecules is detected (2200−1500). Carbohydrate fingerprint region 4 (1000), related with ring elongation and side groups with C-O-C, C-OH, and C-H bonds, was detected. The results obtained in this study are in line with the results reported by Martins
DSC is a useful thermal analysis technique for determining thermal characteristics and polymer transitions (Fig. 4). The kefiran thermogram (endothermic heat flow) displays prominent endothermic peaks and differs between the four kefirans grown from different substrate. Kefiran produced with YE and AS were similar, and showed one endothermic peak at 111.2℃ and 107.5℃. The endothermic peaks of kefiran produced from skim and SYEAS were much higher and more than one peak, namely 128.4℃, 173.3℃, 184.2℃ in Skim and five peaks in the range 118.4℃−176.9℃ in SYEAS. This discrepancy can be due to their melting points, which is explained by the hydrophilic nature of Kefiran functional groups, the existence of these peaks may also indicate the presence of bound water. These results explain that kefiran with more thermal stability is produced on more complex substrates. It is suspected that the kefiran-producing microorganisms use the nutrient sources yeast extract and ammonium sulfate optimally to increase unique EPS or kefiran metabolites.
LAB screening and isolation procedures successfully obtained 10 pure isolates. All isolates showed bacil and coccus forms, as well as Gram positive and Catalase negative properties. Furthermore, the isolates were tested for EPS production ability on ESM media. The results showed that 3 isolates RAL27, RAL29, and RAL43 (Table 2) were able to form colonies and form a slime texture that was thought to be EPS [3]. The three LAB isolates suspected of producing EPS were then identified by the 16S rRNA gene. DNA extraction process has been done and obtained an average DNA concentration of 400−640 ng/μl, A260/A280 of 1.9, and A260/A230 of 0.5−0.9 (Table 3). The purity level of DNA can be determined by comparing the absorbance value of 260/280 nm. A good DNA purity value is between 1.8−2.0 [32]. This means that the concentration and purity of DNA obtained in this study have met the standards to proceed to the PCR process.
Table 2 . Identity of exopolysaccharide-producing LAB isolates.
Isolate name | Cell morphology | Gram stain result | Catalase production | EPS production |
---|---|---|---|---|
RAL27 | Rod | positive | negative | positive |
RAL29 | Rod | positive | negative | positive |
RAL43 | Rod | positive | negative | positive |
Table 3 . Quality of DNA extract.
Isolates name | Averanges | ||
---|---|---|---|
ng/μl | A260/A280 | A260/A230 | |
RAL27 | 555.15 | 1.94 | 0.66 |
RAL43 | 641.65 | 1.93 | 0.53 |
RAL29 | 406.25 | 1.94 | 0.9 |
The DNA component amplified by PCR was then observed by electrophoresis technique, the results are presented in Fig. 5. Through this process, it is known that the base length of the sample DNA is located at the same size of 1000 bp and the thickness of the DNA band indicates the quality of DNA purity is quite good. DNA bands that are thick and clustered (no smear) indicate a high concentration of DNA and are in intact condition [32].
Through the sequencing process, the 16S rRNA gene length of the three isolates is obtained more accurately, which is around 800 bp. Sequencing results that have been edited or contiguous then inputted to the BLAST website, showing isolates RAL27 and RAL43 have 100% similarity with
Table 4 . 16S rRNA gen sequences.
No | Isolates | Basepair | Species homolog in NCBI database | Percent identity | Accession |
---|---|---|---|---|---|
1 | RAL27 | 798 | 100 | MT645513.1 | |
2 | RAL43 | 816 | 100 | CP136120.1 | |
3 | RAL29 | 873 | 99.89 | OR520607.1 |
The experimental results showed that the 3 LAB isolates produced fermented milk with a relatively similar profile (Table 5). Incubation for 24 h at 37℃ produced fermented milk with a pH range of 3.53−4.13. All three isolates produced fermented milk with compact coagulant and sour and refreshing aroma, and typical of fermentation. These results indicate that the three isolates that have been purified are thought to have consistent productivity to ferment skim milk as when in the SCOBY kefiran environment. In some isolates taken from a multispecies environment, the productivity will change due to loss of co-culture after isolation and purification [27]. The refreshing aroma produced is thought to come from ethanol and/or carbon dioxide (CO2). It is suspected that
Table 5 . Characterization of skim milk fermented by EPS producing isolates.
Isolate name | Total LAB (log CFU/ml) | Quantity of whey* | pH | Coagulant | Aroma |
---|---|---|---|---|---|
8 | ++ | 3.53 | Compact | Acid | |
8 | ++ | 3.93 | Compact | Acid | |
8 | + | 4.13 | Compact | Refreshing acid |
*10 ml of skim milk; ++ = 2.5 ml; + = < 2.5 ml.
The supplementation of ammonium sulfate and yeast extract was intended to affect the carbon and nitrogen ratio (C/N ratio). Nitrogen sources play a role in physiological processes as nitrogen is a component of proteins, nucleic acids and other important substances. The AS used changed the C/N ratio to 14.89. While the nitrogen source obtained from YE changed the C/N ratio to 28.44. The combination of the two changed the C/N ratio to 9.77. It is also suspected that other nutrients, such as sulfur, were affected by the use of AS. External factors are also thought to affect the results obtained. In this study, incubation was carried out at room temperature between 26−31℃. It is suspected that room temperature is unstable and may affect the overall activity of Kefiranproducing microbes. Different results may be obtained if incubators with controlled and stable temperatures are used.
The low and slow production of Kefiran has limited it’s in vivo and commercial applications. Therefore, strategies to increase the production of Kefiran have been studied. Based on the literature, Kefiran production was optimized by engineering culture conditions, engineering EPS biosynthesis genes, and metabolic engineering [29, 30]. Other researchers modified metabolic flux in recombinant strains by over-expressing NADH oxidase, allowing more carbon sources to be stored and thereby enhancing EPS synthesis. According to Ohba
EPSs from microbes are quite diverse. Cellulose, emulsan, curdlan, gellan, levan, xanthan, and hyaluronic acid are some examples. Each is distinguished by the monomers and linkages that make up the EPS. The differences in EPS, in general, can be influenced by the type of species and the energy source or growth substrate [34]. The addition of yeast extract, ammonium sulfate or a combination of both, which was carried out in this study, is thought to produce uniqueness in Kefiran. However, further analysis is still needed to support the results of the FESEM analysis that has been carried out.
All authors had equal contributions as the main contributors to this manuscript paper. The authors would like to thank LPDP Indonesia and BRIN Indonesia for fully supporting this research through the Program Research and Innovation for Advanced Indonesia (RIIM) 2023. Thanks to the facilities, scientific and technical support from the Bandung Advanced Characterization Laboratory, National Research and Innovation Agency.
The authors have no financial conflicts of interest to declare.
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